Production Services
Manage the manufacturing process to ensure quality and timely delivery.
Overview
Production management is where planning meets execution. At MORITAMADE, our production services oversee the entire manufacturing process from initial setup to final delivery. Based in Los Angeles with oversight of both local and global production, we ensure your products are manufactured to specification, on time, and within budget while maintaining consistent quality.
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Key Benefits
Quality Consistency
Our systematic quality control processes maintain consistent standards throughout production, from first piece to last piece.
Timeline Management
Our proactive production oversight keeps manufacturing on schedule, identifying and addressing potential delays before they impact delivery.
Cost Control
Our careful monitoring prevents common issues that lead to cost overruns, helping maintain your target margins.
Problem Resolution
Our experienced production managers quickly identify and resolve manufacturing issues, minimizing their impact on quality, timeline, and cost.
Our Process
Pre-Production Meeting
We conduct comprehensive meetings with manufacturing teams to review all specifications, clarify expectations, and address potential challenges before production begins.
Production Setup Oversight
We supervise the initial production setup, ensuring proper material preparation, pattern placement, and machine setup for optimal results.
First Article Inspection
We thoroughly inspect the first completed units against all specifications, approving them before authorizing the full production run.
In-Line Quality Control
We implement systematic quality checks throughout production, using statistical sampling methods to ensure consistent quality across the entire run.
Final Inspection
We conduct comprehensive final inspections before shipment, verifying that all products meet quality standards and packaging requirements.
Logistics Coordination
We manage all aspects of packaging, shipping documentation, and delivery coordination to ensure products arrive as scheduled and in perfect condition.
Industry Insights
Professional production management significantly impacts product quality and business profitability. Industry data shows that managed production runs have 75% fewer quality issues and 60% fewer delivery delays compared to unmanaged production. Additionally, effective production management typically results in 12-18% less material waste.
75%
fewer quality issues with management
60%
reduction in delivery delays
12-18%
less material waste
Common Challenges & Our Solutions
Maintaining Quality Across Large Production Runs
Quality can deteriorate over the course of production as workers fatigue or supervision decreases, particularly in larger runs.
Our Solution:
We implement a progressive quality control system with increasing inspection frequency as production continues. We use statistical quality control methods to identify any negative trends early, allowing for immediate correction. For larger runs, we implement worker rotation for critical operations and conduct regular refresher training to maintain quality standards.
Managing Production Changes
Mid-production changes or corrections can disrupt workflow, create inconsistencies, and impact timelines and costs.
Our Solution:
We establish clear change management protocols that evaluate the impact of any proposed changes before implementation. When changes are necessary, we ensure they're clearly documented, properly communicated to all production personnel, and verified through additional quality checks. We also implement tracking systems to ensure all units receive the required changes.
Coordinating Multiple Production Components
Products requiring components from different sources (e.g., custom trims, packaging) can face coordination challenges that impact timelines.
Our Solution:
We develop detailed production coordination plans that track all components and their lead times. We implement buffer scheduling for critical path items and maintain regular communication with all suppliers. For complex products, we create visual tracking systems that provide immediate visibility into the status of all components.
Why Choose MORITAMADE
Hands-On Management
Our production managers provide direct oversight, whether through on-site supervision for local production or regular virtual monitoring for international manufacturing.
Systematic Quality Control
We implement comprehensive quality control systems with clear standards, inspection procedures, and documentation requirements.
Problem-Solving Expertise
Our production team has extensive experience identifying and resolving manufacturing issues quickly and effectively.
Communication Skills
We excel at clear communication with manufacturing teams, ensuring instructions are understood and followed correctly.
Documentation Systems
We maintain detailed production records that track every aspect of manufacturing, providing accountability and reference for future production.
Logistics Knowledge
Our team has comprehensive understanding of shipping, customs, and delivery logistics to ensure smooth product delivery.
Ready to Get Started?
Contact us today to discuss your production services needs and discover how MORITAMADE can help bring your vision to life.
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